LM2
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Aluminium Casting Alloy (AL - Si10Cu2Fe)
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Colour Code - Red / White
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Chemical composition
(Blue Figures - EN 1706 AC-46100)
| Copper |
0.7 - 2.5 |
1.5 - 2.5 |
| Magnesium |
0.3 Max |
0.30 |
| Silicon |
9.0 - 11.5 |
10.0 - 12.0 |
| Iron |
1.0 Max |
1.1 (0.45 -
1.0) |
| Manganese |
0.5 Max |
0.55 |
| Nickel |
0.5 Max |
0.45 |
| Zinc |
2.0 Max |
1.7 |
| Lead |
0.3 Max |
0.25 |
| Tin |
0.2 Max |
0.25 |
| Titanium |
0.2 Max |
0.25 (0.20) |
| Aluminium |
Remainder
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Mechanical Properties
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Chill Cast |
Die Cast |
| 0.2 % Proof Stress ( N/mm2)* |
90 - 130 |
130 |
| Tensile Stress ( N/mm2)* |
150 - 200 |
300 |
| Elongation ( % )* |
1 - 3 |
1 - 3 |
| Impact Resistance. Charpy (Nm) |
- |
2.9 |
| Brinell Hardness Number |
65 - 90 |
65 - 90 |
| Modulus of Elasticity (x103 N/mm2) |
71 |
71
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* The values shown are typical for
chill cast bars produced to the requirements of BS 1490 or
diecast 6mm diameter test bars; minimum specification
requirements are in heavy type. Charpy test is for an un-notched
test bar.
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Strength at Elevated Temperatures.
The reduction in strength of the alloy at elevated temperatures depends upon
composition. If the amounts of the elements present, particularly copper, nickel and manganese,
are low, the strength is greatly reduced at temperatures of the order of 25O~C but if the
maximum permissible amounts of these elements are present the alloy retains moderate
strength at this temperature.
It should be noted, however! that other factors may restrict the use of
diecastings at elevated temperatures.
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Physical Properties
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Coefficient of thermal Expansion.
(per degree Centigrade at 20 - 30 ºC.) |
0.0000020 |
Thermal Conductivity.
( Cal / cm2 / cm / ºC / sec
at 20 ºC) |
0.24 |
Elecrical Conductivity
( % Copper Standard at 20 ºC) |
26 |
| Solidification Shrinkage
(approx. %) |
3.7 |
| Specific Gravity |
2.79 |
| Freezing Range ( ºC
) approx. |
520 - 580 |
| Figure for
conductivity applies to Diecastings. Values are approximate and
will vary with condition.
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Machinability
This alloy is a little difficult to machine since the high silicon content
causes rapid tool wear. It is, however, far easier than the LM6 and LM20
alloys as the tendency to drag is practically eliminated by the presence
of copper and other elements.
Carbide-tipped tools are advocated but high speed steel tools give good results.
A cutting lubricant and coolant should be employed.
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Corrosion Resistance
Resistance to corrosion by ordinary atmospheric conditions is good and by marine atmosphere fairly
good. it is inferior in this respect to LM6 but can be improved by anodic treatment.
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Anodising
LM2 can be anodically treated to give a protective surface of a darkish grey colour The
surfaces of die-castings. however, are not generally suitable for decorative anodising.
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Casting Characteristics
FLUIDITY- Can be cast into thin and intricate sections with ease.
PRESSURE
TIGHTNESS - Suitable for leak-tight castings.
HOT-TEARING - Castings exhibit virtual freedom from hot-tearing.
TYPICAL
POURING TEMPERATURE - Pouring temperatures for diecastings depend very
largely on the particular casting and the machine and vary too widely
for a typical temperature to provide useful guidance. The melt should
not, however, be allowed to stand at temperatures only little above the
freezing range or the bottom of the melt may become enriched in such
elements as iron and manganese.
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Heat Treatment
Castings in this alloy are not heat-treated.
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Applications and General Notes
Essentially
a diecasting alloy, LM2 is not normally used for other types of casting.
As a general purpose alloy its applications are extremely varied and
widespread and it may be used for almost any component which can be
diecast, unless the service conditions demand a higher resistance to
corrosion or slightly greater ductility, in which case LM6 or LM20 maybe
preferred.
For the vast majority of diecastings, the alloys LM2 and LM24 are
equally suitable.
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